The carbonization furnace is equipped with an advanced filter to quickly decompose the moisture and tar from the smoke to achieve a smoke-free and environmentally friendly effect. The working principle of the carbonization furnace is to use the self-produced gas furnace as the heat source, and the methane gas is used to pass through the cyclone, and the air is introduced into the burner. The outlet temperature of the burner can reach 800 ° C to 1200 ° C, and the flow rate can reach 3 to 5 meters per second. The generated high-temperature airflow is heated in the periphery of the combustion chamber. It should be noted that when heating, the furnace temperature is between 100 ° C and 150 ° C, which is the maximum moisture in the furnace. When the raw material rod is put into the kiln, 4 to 8% of water is brought into the furnace. 1700kg of raw materials can bring more than 100 kilograms of water. These waters are the enemy of carbonization. Because the mechanism carbon rods are most afraid of moisture, the water is pulverized into powder, which seriously affects the quality of carbonization. Therefore, the moisture removal system is essential. The key is that the tidal time is 1 to 1.5 hours. When the temperature in the carbonization chamber rises to 300 °C, a large amount of flammable gas is generated in the furnace. Each kilogram of raw material theoretically produces three cubic methane gas, which can be carbonized. Heating, drying heat source, the temperature of the furnace can be adjusted at will, low temperature carbon is generally above 400 ° C, 8 hours can be completed; high temperature carbon is more than 600 ° C, 10 hours to complete.
Drum screen is one of the essential supporting tools for charcoal machine in the production mechanism of charcoal. Its main function is to classify stone and stone in stone yard and separate soil and stone powder. Separation from sand and gravel in sand field .; coal industry for the separation of lump coal and coal powder and coal washing (component of coal washing machinery; chemical industry, mineral processing industry for the classification of large and small blocks and separation of powder. In the process of making charcoal, the screen of the drum The main function is to filter out the impurities in the sawdust or other mechanism charcoal raw materials. The drum screen is not only easy to operate, but also one of the supporting equipments for the charcoal machine production mechanism.
The automatic charcoal machine production line refers to the production line configuration with a daily output of more than 3 tons. Due to the large output, it cannot be completely completed by hand. Therefore, it is necessary to configure a fully automatic production line, which also increases the production capacity and reduces the labor force.
The advantages and production process of the automatic charcoal machine production line:
sawdust charcoal briquette machine assembly line features:
First, the equipment can fully realize the pipeline operation of the mechanism carbon, and complete automation from raw material cleaning, drying, discharging, cooling, conveying, distributing, making rods, breaking rods and losing rods. Reduce the original single-machine operation of 12 people to 3-4 people, the hourly salary bar output can reach 1.2-1.5 tons, reduce the input of manpower and material resources, increase the output and expand the benefits!
Second, the equipment is equipped with 18.5-2 type straight pull rotary incremental large diameter drying system, with good effect and high output. Due to the display function of the drying temperature, different temperatures can be used for different raw materials, so even the water-soaked raw materials can be dried at one time, and the yield is not reduced. It laid the foundation for the normal operation of all the bar machines.
Third, the unique drying material cooling system is currently the first in the country. Its advantage is to let the dried raw materials cool quickly, do not make high temperature rods, Mars stick. It can reduce the generation of smoke and increase the density of salary bars.
Fourth, the whole part of the transmission part of the motor we used MB, JWB series of infinitely variable speed motor. This kind of motor can be speed-controlled, that is to say, the conveying speed and quantity of raw materials can be adjusted according to different raw materials and different dry humidity.
Fifth, the comprehensive protection function of the motor, this function can effectively protect the high-power motor from tripping in the absence of phase and overload, reducing the risk of motor burnout and realizing automatic flow operation.
Sixth, the starter configuration of the main fan motor of the dryer, this we have done the most perfect safe starter distribution box for the Star Triangle, in full accordance with national standards.
Seven, all the auger blades of the conveying equipment, we are using cold-rolled continuous blades, the rigidity is very strong, no distortion and bending occur.
Eight, the powder system of the equipment is designed by double twisted dragons, the raw materials are evenly distributed, and it has a unique anti-overfill function.
Nine, all material separators are auger discharge design, which minimizes the presence of dust and Mars, improves the production environment and eliminates safety hazards.
As the current haze climate is getting more and more serious, the state has also been banned from gas pollution in various manufacturers. How to reduce flue gas emissions during the production of charcoal machines and achieve environmentally friendly production? Charcoal machine equipment in the production mechanism of charcoal In the process, the occurrence of flue gas is inevitable, but if the excessive emissions of flue gas will have a certain impact on our living environment, so the charcoal machine manufacturers must take certain measures to control the production in the charcoal machine. The amount of smoke emitted during the mechanism of charcoal.
The first method is the condensation recovery method. This is a relatively high capital cost method. It requires the use of a condensation tower and a separate tank. After the operation of these two kinds of equipment, the wood tar and wood vinegar in the flue gas can be recovered. However, the high capital cost makes it difficult to get a wide range of implementation and use.
The second method is the water immersion method. The so-called water immersion method is to let the flue gas deposit through the pool. This requires the user to build a pool around the charcoal machine equipment, introduce the flue gas inside the carbonization furnace into the pool through the fan and the pipeline, and then pass the specific heat. In order to coagulate and deposit the wood tar and wood vinegar in the flue gas, it is pointed out that the demand for wood tar and wood vinegar deposited at the bottom of the pool is regularly scheduled.
The third method is to connect the chimneys in series and collect the emission method. This is a very simple way to introduce the flue gas from the charcoal furnace into the gathering chimney through the public flue and then discharge it at high altitude. Although this method can not reduce the emission of flue gas, but because it increases the emission level of flue gas, it can still reduce the degree of influence of flue gas on the surrounding environment. This is the method chosen by the manufacturers of most charcoal machines.
Despite the above three methods of controlling the emission of flue gas during the production of charcoal machines, these require users to have a nominal contribution, which may exceed the user’s starting budget. But for our co-existing homes, for our children and grandchildren, mechanism charcoal production At the request of the state, the manufacturer must minimize the emission of flue gas generated during the production of charcoal machines.
At present, air pollution is becoming more and more serious, and the protection of the environment cannot be ignored. With the development of people, the pollution of the air is becoming more and more serious, and the deforestation of forest resources is very rare for us. The protection of forest resources is very important and urgent. China is also constantly introducing policies on deforestation and afforestation, in order to maintain the balance of the ecological environment that has benefited our children and grandchildren.
The charcoal machine equipment generates charcoal, the main factor is because the original ash content of the material is slightly higher; the material is not clean and has impurities; the temperature of carbonization is too high; these are the charcoal that occurs in the process of manufacturing the charcoal machine. s reason. According to the reasons we analyzed, we asked about the relative treatment measures: the raw materials such as straw, rice husk, weeds, etc., which have a slightly higher ash content, the charcoal is relatively higher in ash content, so charcoal is not desirable. The profession of making barbecues can be used in industry.
Today’s mechanism of charcoal making machine is more environmentally friendly than the old type of charcoal briquette machine. In terms of environmental protection, the current mechanism of charcoal machine has been broken. Because of the environmental changes, the prospect of charcoal making machine will be more and more. wide.
Secondly, more attention has been paid to the waste-to-waste projects. The charcoal machines in the early stage used charcoal to produce charcoal. Nowadays, rice husks, sawdust, even straw and hard nutshells can be used. The charcoal materials are widely used, and the business opportunities are self-igniting. Big profits, those that are not necessary, the waste that was originally disposed of has become a charcoal material. So it is really waste to become gold, not a fake.
From the social utility of the mechanism charcoal analysis mechanism of the charcoal machine equipment funding potential. Charcoal is a kind of black empty material obtained by wood under the condition of incomplete burning or anaerobic carbonization. Long ago, the weapons of Chinese Shang Dynasty and Warring States were all exercised with charcoal. They can also use charcoal to extract. The humidity in the air to observe the change of climate, in today’s social mechanism charcoal can not only be used as fuel in the day, but also as the use of metal exercise, food and light industry, and often used in the chemical industry as difluidized carbon and activated carbon.
From the above, we can see the practicality of the mechanism of charcoal machine production and the promotion of energy saving and environmental protection. Therefore, investment in charcoal machine equipment is very promising, and the future development prospect of charcoal machine equipment is still very hot.
Since the sales of charcoal machine production lines in the market have been very hot recently, there are many manufacturers. The quality of the charcoal machine production line is also very different. Some charcoal machine manufacturers can not meet the production output requirements. Nowadays, the processing technology of the charcoal machine production line is becoming more and more mature, so why is the quality of the charcoal machine production line produced by some manufacturers still not enough? What impact?
1. The production input cost of the charcoal machine production line directly affects the quality. This mainly involves the use of different materials, the quality of steel and consumables, the price of steel plates, etc. Therefore, users should not only look at the appearance when investigating, the price is one point, the important is the internal material, which will directly affect the life of the charcoal machine production line.
2. Production technology is uneven. Don’t look at the equipment of many manufacturers. The maturity of the technology determines the performance of the equipment. On this point, users can make a comparison with the manufacturers, from the scale, from the processing capacity, from the finished products and semi-finished products. Whether it is professional or not.
3, the company’s management system and inspection level, high-quality and powerful enterprises from semi-finished products to finished products, each link is of high quality, the treatment of defective parts, the requirements of the operators’ technology, after the completion of the equipment In the case of test machines, etc., the defective products are never allowed to leave the factory, which is also an important reason for large enterprises to stand on the market.
It can be seen from the above that the quality of the charcoal machine production line is directly caused by the manufacturing cost. Because the cost is high, the materials used are very good, and the production performance is also very good. Therefore, when selecting the charcoal machine production line, the user must first investigate the charcoal. The strength of the machine manufacturer and then try the production of the charcoal machine production line, in order to ensure the quality of the purchased charcoal machine production line.
Every year, there are a lot of agricultural and forestry wastes, but people have no way to deal with them before. Most of them are burned or discarded, and they are also very polluted. The birth of the charcoal briquette machine production line just solved the abandonment of a large number of agricultural and forestry projects in China. The problem of stacking objects and breaking through traditional production techniques has led to the development of more energy-efficient and environmentally friendly equipment.
The mechanism charcoal is superior to traditional charcoal in carbon content, calorific value and burning time. Moreover, the raw materials are wood chips discarded by the wood processing factory and are recycled. Its use is similar to that of traditional charcoal, and it is used as fuel for the catering industry and for heating. Industrial use is not yet open. Many merchants – mainly manufacturers selling charcoal briquette machine production lines to promote the use of charcoal. This is extremely irresponsible and is misleading to investors. Due to the high production cost, the mechanism charcoal cannot be used in the industrial field at all, and it is not suitable for the industrial field, but it cannot be used. Nowadays, the traditional log charcoal is basically used in the industry, and the price is only half of the mechanism charcoal. Unless the log charcoal is absolutely prohibited from burning and there is zero sales on the market. Because the production cost is higher than that of the wood charcoal, the manufacturer of the charcoal production mechanism cannot sell the industrial use, so the industrial use of the theoretical mechanism charcoal is equal to zero. In fact, whether in the country or abroad, the mechanism charcoal is mainly used for barbecue, barbecue, hot pot.
After years of development and innovation, through the continuous efforts of the technicians of the charcoal machine manufacturers, a new type of charcoal machine production line has been developed and manufactured. The new charcoal machine production line has the following characteristics:
1. Environmental protection: Do not cut down trees, use bamboo and wood products to produce waste, and turn waste into treasure. The production of ordinary charcoal requires cutting down trees and destroying the ecological environment.
2, high energy: fixed carbon content of about 80%, calorific value of 7500-8000kcal / kg, while charcoal fixed carbon content is low, calorific value of about 6500kcal / kg.
3, clean and hygienic: smokeless, charcoal-free, burning without sparks, the residual ash naturally falls during the burning period, the ash is 3% or 6%, the residual ash is less, and it is flammable.
4, shape rules, reasonable structure, easy to use: a uniform length and size, hollow or solid structure, conducive to combustion and use.
5, low water content, within 5%: ordinary charcoal water content.
6, the product does not contain chemical substances, non-toxic and no odor, no pollution, long burning time and so on.
It can be seen from the above that the birth of the charcoal machine production line just solved the problem of stacking pollution of agricultural and forestry waste, and has many advantages, so the charcoal machine production line is worthy of investment and production by the majority of users.