Experiences in operation of Sawdust charcoal briquette machine

Although the production process of the Sawdust charcoal briquette machine is complex, the mastering degree mainly depends on your experience in operation of the Sawdust charcoal briquette machine. If you are familiar with every step of sawdust charcoal briquettes, it is easy to operate. However, it is difficult to understand the operation mode of a whole set of equipment. Basically, you should have a general understanding of the operation process of sawdust charcoal briquettes and summarize the experience in the actual operation. Here are some experiences summarized in the operation of sawdust charcoal briquettes:

1. The combination degree of materials and water determines the degree of drying, energy consumption and duration of materials stay in the dryer, and is closely related to the selection of types. For example, give longer durations to materials that are difficult to dry rather than enhance the external condition of drying.

2. Conditions of materials, from formed lumber, ceramic to flake, fiber, pellet, fine powder, and paste and liquid are the materials that need to be dried in the industry. Therefore, choose the drying machine according to the shape of the material.

3. Physical characteristics of materials.

4. Characteristics of materials in the drying process. Including thermal sensitivity, some materials will be changed in color and decompose after heating. In addition, the shrinkage of materials during drying will crack or deform the molded products, thus reducing the product quality and even scrapping. Including density, heap density, particle size distribution, heat capacity and material adhesion, the adhesion performance has a great impact on material processing and charcoal dryer. When extreme adhesion will cause the drying process to fail to carry out.

what the heck is charcoal briquette machine 

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Vulnerable parts of sawdust press equipment

The Sawdust briquette machine has components that are vulnerable to damage during intensive operation, including molding cylinders, thrusters, cone sleeves, straight sets, heating loops, and so on. Some of the brittle parts of the Sawdust briquette machine can be repaired but some worn out must be replaced. The introduction of it is as follows.

The screw propeller, which is the most complete and as the technology-intensive budget, is one of the most important parts of the Sawdust briquette.

Generally, the wear time is about a week but may be extended for a few days under the operation by the professional, or it may be shortened for a few days under correct operation.

 

The rod – making depends on the Angle of the propeller.

If the propeller is at the wrong Angle, or if the propeller the front end is worn, there will be problems in the production process, such as zero rod making and rod made with poor quality.

In this regard, the manufacturer will teach you how to repair the propeller, the process is: first, welded by the high-wear-resistant welding rod, then cooling naturally in the wood ash (do not soak into water directly, so that the service life of the propeller will be reduced), and then grinding on the grinder to a certain Angle. The second is the Angle problem, needs the customer to use for a long time to be able to master the skill. Generally speaking, it will take at least three months to master the welding mill technology, so it is necessary to communicate with and learn from technicians as much as possible during the installation process. Generally speaking, good thrusters will be damaged during a year or two, but if the welding mill is of poor quality, it may not take the time that long.

Unlike a screw propeller, a molded barrel is a part irreparable.

There is a cone sleeve embedded in the molding barrel, which is usually worn by the cone sleeve part. If the cone sleeve is worn, it needs to be replaced and install with a new one. If the molding cylinder is worn out, the complete set needs to be replaced. Generally, a forming tube will wear out after a year or two use.

And others be like the heating coil, straight set, can use for 3, 5 years commonly, replacement cost is cheaper.

Understand what charcoal briquette machine  is

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Charring process of charcoal making machine

Charcoal is regarded as a good fuel due to its characteristics of inflammability, fire resistance, low ash content, and no sulfur.

In fact, due to its unique micro-pore structure and strong adsorption capacity, charcoal has been widely used in fields like food, pharmacy, chemical industry, metallurgy, national defense, agriculture, and environmental protection.

To produce charcoal, it is the key to use the charcoal machine reasonably.

The charcoal making machine needs four steps: comminution, drying, molding,and carbonization.

 

Using the charcoal machine to carbonize is the final and the most important step. Carbonization refers to the processing the raw rod into the carbonization furnace, which takes 7 hours. The carbonization process shall go through the following steps:

1.Drying: there is no chemical change in this step. The moisture in the sawdust bar is dried under the condition of external heat. The reaction is slow and white gas is emitted. This whole step completes in about 6 hours. After sealing the kiln for 2 to 4 hours, the water vapor produced within the kiln must be discharged in time, and the time-control is most important at this stage, otherwise, the water vapor in the kiln will damage the wood chip rod.

2.Pre-carbonization: component relatively unstable cellulose begins to decompose. The color of the gas changes gradually changed from white to brown. The gas can be recycled to extract wood acetic acid. This stage is shorter and easier to control. If the gas is not recycled, it can be ignited into pollution-free emissions.

3.Carbonization: cellulose and lignin, which is the main components of the rod, begin to pyrolyze violently, and the gas turns into dark brown in color. The emissions composed of liquid (acetic acid, methanol, wood tar) and gas (carbon dioxide, methane, ethylene, etc.), have great recycling value. If not to recycle, it can be ignited. This is the main process of carbonization, which takes a long time and is difficult to control.

4.Calcining: the pyrolysis process is basically completed, with no gas emitted, mainly to discharge the volatile residuals, so as to increase the content rate of fixed carbon, and the resulting gas can be ignited. This process has a great impact on the quality of carbon. If the calcination temperature is insufficient, it will cause the low fixed carbon content rate, excessive volatilization, poor shrinkage, and poor intensity, and poor quality.

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Indonesia has a high demand for charcoal machines

With the increasing demand of Indonesia mechanism charcoal, the mechanical charcoal machine is widely welcomed by customers in Indonesia. How many methods and procedures are there in processing raw materials by the mechanical charcoal machine? Four steps are needed to make mechanical charcoal:

1. Crushing procedure

In the crushing process, raw materials collected need to be crushed by the grinder into proper sizes;

2. Drying procedure

After the crushing, the granular material is dried by the dryer equipment to reach a certain degree of drying.

3. Rod making procedure

The raw material with a certain degree of dryness is pressed by the bar making machine at high temperature to form a rod.

4. Carbonization procedure

After materials are made into rod shape, after the carbonizing through the furnace, and after cooling, mechanism charcoals are made. These procedures can be completed only with the aid of certain equipment, usually with the aid of grinder, dryer, bar maker, and charcoal furnace equipment.

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Energy saving and environmental protection of charcoal making machine equipment

Large-scale rice husk charcoal making machine equipment is widely used, including rice husk, peanut shell, cotton husk, corn cob, corn stalk, sorghum stalk, beanstalk, sawdust, sawdust, shavings, pine shell, coconut shell, etc., with sawdust and shavings Bamboo chips and rice husks are used as raw materials. Under the premise of good agricultural development, more and more crop waste has been lost as a fertilizer. The large-scale rice-shell charcoal making machine equipment provides you with a road to prosperity, turning you into a waste.

The large-scale rice husk charcoal making machine equipment market is vast, and the machine-made charcoal is widely used. It can be used for barbecue, production of carbon disulfide and steel smelting, and supplementary fuel for boilers. In addition, the density of carbon is more than three times that of charcoal. It is smokeless and burns. The density of carbon is more than three times that of charcoal. It is smokeless, efficient, energy-saving and environmentally friendly. Its advantages are numerous.

The main characteristics of charcoal produced by the machine: high density, high calorific value, smokeless, odorless, non-polluting, non-explosive, flammable, is an internationally recognized green environmental protection product. The quality index of charcoal is: carbon content >85%, calorific value >8 thousand kcal, ash content for 3 hours, carbon outer diameter 37-40mm intermediate diameter <15mm.

Because the charcoal produced by large rice husk charcoal equipment is energy-saving and environmentally friendly, and it is easier to burn than traditional charcoal and burns for a long time, the charcoal produced by the machine is more popular in the market. The popularity of machine-made charcoal can drive the development of large rice husk charcoal making machines.

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Charcoal making machine needs quality

The current world is facing the dual pressure of continuous economic growth and environmental protection. The energy issue is a problem that all countries in the world are facing. The energy issue is related to the sustainable development of the national economy. Biomass fuel and deep processing products–charcoal is a renewable energy that can be stored and transported at present so it can make full use of renewable energy. Resources have a great role and significance in promoting economic development and energy conservation and environmental protection. The new charcoal making machine made by Shuliy Machinery can drive the development of the charcoal making machine industry and is recognized by the market. It is good equipment for energy saving and environmental protection.


The new charcoal making machine equipment is to fill the raw materials of biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the moisture content within 12%. After being put into the rod machine through high temperature and high pressure, it is formed (without any additives) and then put into the carbonization furnace for carbonization. Finished charcoal.

In the process of carbon making in new charcoal making machine equipment, different operations of each link will have completely different results. Small faults are not terrible. Master the key points of each link, the operation essentials of each equipment, and the details determine success or failure. According to the statistics, the growth rate of the charcoal production machine industry is stable, and future development will tend to be stable. The new charcoal production machine equipment industry has undergone fierce competition and a large price squeeze. Gradually tend to develop steadily.

In the past three years, the charcoal production machine industry has maintained an overall growth rate of 17.8%. It is expected that the growth rate will remain at around 15% in the next few years, which is more stable than before the financial crisis. Under a series of data, I The company found that each region with a weaker consumption power has a greater proportion of consumption capacity than the region with strong consumption power. Combined with the fact that the growth rate of consumption capacity in various regions in China is similar, Shuliy Machinery believes that the future developed regions will The growth rate of household consumption is higher than that of developed regions, and brand competition will be the focus of competition for the development of new charcoal production equipment in the future.

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Knowledge and introduction of plastic granulator

The details of the processing of plastic granulators are relatively rare, and the plastic granulators produced by Shuliy Plastics Machinery Co., Ltd. are widely used, and their performance and quality are also excellent, which is deeply supported by customers. Accreditation, so this article is the Shuliy Machinery Factory combined with its own years of experience and some of the knowledge on the network to organize and summarize, for your reference and reference.


In addition to polymers, plastic granulator processing ingredients, plastic granulator processing materials, generally also add a variety of plastic additives (such as stabilizers, plasticizers, colorants, lubricants, reinforcing agents and fillers Etc.) to improve the molding process and the performance of the product or to reduce the cost of the product. The additive is overmixed with the polymer and uniformly dispersed into a powder, also known as a dry blend.

The history of plastic granulators can be traced back many years, and the processing of plastic granulators has evolved with the development of synthetic resins and has been promoted with the development of plastic machinery. After the birth of celluloid, because of its flammability, it can only be formed into a block by molding, and then mechanically processed into a sheet. The sheet can be processed by thermoforming, which is the earliest plastic granulator.

Casting is a successful injection molding process with the advent of phenolic resin. It is used in the processing of cellulose acetate and polystyrene. In the middle of the year, the development of soft polyvinyl chloride extrusion molding, plastic-specific single-screw extruder Correspondingly, the twin screw extruder was put into production the following year. At the beginning of the year, polyurethane foam was produced and blow molding technology was used to produce polyethylene hollow products. The introduction of reciprocating screw injection machines has brought injection molding technology to a new stage.

In the years, the newly developed plastic granulator processing technology includes various new reinforced plastic molding methods, such as winding, pultrusion, sheet molding, reaction injection molding, structural foam molding, profile extrusion, sheet Solid phase forming and co-extrusion, co-injection, etc. In the late years, the processing of plastic granulators was moving toward high efficiency, high speed, high precision, energy saving, large-scale or ultra-small, ultra-thin, etc. Computer technology entered this field and improved the processing technology of the whole plastic granulator to a new one. Level.

The first two processes of plastic granulation machining. The ingredients are the basic part of two plastic granulation machining. Below I will introduce the molding, machining, joining, surface modification and assembly of plastic granulation machining. An article or blank of the desired shape is formed. There are more than thirty molding methods, and the choice depends mainly on the type of thermoplastic or thermosetting starting form of the plastic and the shape and size of the product.
Plastic granulation Mechanical processing of thermoplastics commonly used in extrusion, injection molding, calendering, blow molding and thermoforming, plastic granulation mechanical processing thermosetting plastics are generally molded, transfer molding, but also injection molding. Lamination, molding, and thermoforming are the shaping of plastic on a flat surface. The above plastic granulation mechanical processing method can be used for rubber processing. In addition, there are castings using liquid monomers or polymers as raw materials. Among these methods, extrusion and injection molding are used most and are the most basic molding methods, and are transferred to the parts. Many household appliances, building products, daily necessities, etc., use this method to obtain patterns such as metallic luster or wood grain.

Plastic granulator processing generally includes plastics in the formulation, molding, machining, joining, modification and assembly. The four processes after the processing of the plastic granulator are carried out after the plastic has been formed into a product or a semi-product, which is also called secondary processing of plastic. Plastic granulator processing is a general term for various processes for converting synthetic resin or plastic into plastic products.

 

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Charcoal making machine workflow

Under normal circumstances, the production process of shuliy charcoal making machine equipment is divided into the following four steps, and then explained in detail:

1. Crushing through a pulverizer

The quality and quality of crushing is an important step to measure the quality of the charcoal produced. After repeated testing and experiment by the British mechanical experts, it is better to crush the raw materials of the small-scale charcoal machine equipment to less than 3 mm. For full smashing, it is recommended to use 2 times of pulverization or 3 times of pulverization. The blade of the stalk smasher is made of manganese steel alloy and carbon-added blade, which has stable working performance and high pulverization efficiency.

2, dry – fast drying in the case of dryness

Only when the raw materials are dried to a moisture content of 6% to 12%, is the precondition for producing good quality charcoal. Usually, the dryer is used to complete the drying. The drying speed of the dryer is recommended by our recommended configuration. It can reach a speed of 0.6 tons per hour, the temperature control is accurate, it can be adjusted at 190-300 degrees, and the fuel can be used in the drying process, and the dryer saves raw materials.

3, the rod

After pulverization and drying, it enters the key steps of charcoal manufacturing. After this step, charcoal can be produced, usually by sawdust briquette machine, and the sawdust briquette machine is also key equipment in the charcoal production line. The Sawdust briquette machine produced by the British has many models and has a high-quality 50-type sawdust briquette machine. The quality is good, the rod making speed is fast, and the forming efficiency is high.

4, carbonization

After being formed by sawdust briquette machine, it can only become mechanism charcoal after carbonization in the carbonization furnace. This step is very important. It is difficult for the operator to control the temperature. Therefore, it must be operated in strict accordance with the regulations and be skilled. grasp.

 

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Matters for installing a new rotary dryer

During the operation of the user to operate the new rotary dryer equipment to dry the material, the airflow state in the cylinder directly affects the performance of the new rotary dryer equipment. If we improperly install the exhaust pipe, it is likely to cause excessive energy consumption, too long drying time, and even a large safety hazard. Then, what should be the intention when installing the exhaust duct of the new rotary dryer equipment?

New dryer


1. Follow the principle of small resistance joints. When installing the exhaust duct for the new rotary dryer equipment, to prevent it from being connected to the right angle of the main pipe, it must be inclined at an angle in the direction of the exhaust or by rounding to avoid the circulation resistance.

2, to achieve the principle of cross-section accumulation. When we use multiple new rotary dryer equipments to combine exhaust, in order to ensure the smoothness of the exhaust, it is necessary to ensure that the cross-sectional area of the exhaust duct of the dryer should be greater than or equal to the area of the exhaust duct of the front-end dryer. with.

3. When we install the exhaust pipe of the new rotary dryer equipment, we must pay attention to the installation of the induced draft axial fan and the damper in the exhaust main pipe, so that the exhaust pipe can be in a negative pressure state at any time to avoid cross gas or spontaneous combustion. The phenomenon occurs. In addition, in the drying operation, attention should be paid to the cleaning work of the exhaust duct of the new rotary dryer equipment to keep the air venting smooth, and the static pressure is controlled at 7.6 mm water column.

4. For the exhaust vent of the new rotary dryer equipment itself, the oscillating wind page should be set, so that once the gas condensing phenomenon occurs, the damper can be closed to prevent the airflow from flowing back into the dryer.

5. If the new rotary dryer equipment works in a closed room, it is necessary to open an air inlet to ensure that the area is 4-6 times the cross-sectional area of the exhaust duct to ensure that fresh low-humidity air can be replenished in time. When conditions permit, it is recommended that the dryer equipment is installed side by side, and the new rotary dryer equipment, except for the working surface, is enclosed in a room, and the radiant heat of the body and the exchanger is used to heat the fresh cold air. Save energy.

 

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Introduction to the basic structure of charcoal making machine equipment

Since the charcoal making machine equipment is an energy-saving and environmentally-friendly production equipment, the machine can use biomass waste as a raw material to produce new types of charcoal that people need very much, but many users do not know much about charcoal making machine equipment. The overall basic structure of the equipment, which will cause failure in the later production, or when the purchase is not suitable for the appropriate equipment, resulting in some losses in the later period.

The charcoal making machine equipment fills in the raw materials of the biomass fiber which can produce charcoal, such as branches, straw, straw, peanut shell, tree trunk, cotton straw, tea seed shell, husk, weed, leaf, etc. The powder into 10mm is dried by the dryer to make the water content within 12%. Then the raw material is put into the sawdust briquetting machine and then formed into a carbonization furnace after high temperature and high-pressure molding (without adding any additives). Carbonization, finished charcoal. It is also possible to carbonize the material powder directly into a carbon powder using a continuous carbonization furnace at a high temperature.

The basic structure of the charcoal making machine is as follows:

1. Main body: The fuselage is an independent rectangular cylinder. The upper bearing block is connected with the powder bucket. The powder bucket extends to the outside of the machine. The V-shaped chassis is installed underneath. The ground is wide and flat, so it must be installed. It can be placed indoors at will.

2. Granule manufacturing device: the rotating roller is placed horizontally under the powder bucket, and there are bearing supports on the front and rear. It is driven by the rack to make the reverse rotation. The front bearing cap of the end face is movable. The next wingnut, the bearing cap, and the rotating drum can be extracted. The two ends of the roller are formed with a convex square ring embedded in the bearing chamber so that the oil does not penetrate into the powder and is not stuck.

3. Reducer: It adopts worm gear transmission, the speed ratio is 1:12. The oil can be stored in the box to ensure good gear lubrication and no noise. The mirror can be observed on the box, observe the operation and oil storage, and the outer end of the worm wheel. Equipped with an eccentric shaft to drive the rack to reciprocate.

The above is the introduction of the basic structure of the charcoal making machine equipment. Through these users, we have more understanding of the charcoal making machine equipment and understand the production of charcoal making machine equipment so that we can better operate the charcoal making machine equipment to produce charcoal. To ensure the quality of charcoal produced is better.

 

 

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